Typical Cost Reduction Projects

--[ MANUFACTURING COSTS ]--
In today’s global economy, it is often necessary to review manufacturing costs on a monthly basis. Based on trends of this monthly analysis, strategic planning must be set in place for both the next fiscal year and for long term planning; typically a 5 year plan . To make plans for the future, you must have a baseline to work from - a Foundry Cost Study.

SMC can provide a complete Foundry Cost Study which will document such items as Production Statistics, Historical Data, Present Labor Distribution, Present Operating Costs and Recommendations. Once the Foundry Cost Study has been completed, the feasibility of other processes or methods can be approached on an informed basis as to how they will impact current operating costs.

--[ HAZARDOUS WASTES ]--
The Stuart McElrath Company has formed a close working relationship with a leading Texas environmental consulting firm. This firm has a good working knowledge of Texas environmental rules and regulations as it is compose of former TCEQ (Texas Commission on Environmental Quality) staff members. Not only can they propose solutions to environmental problems, but they are knowledgeable in the politics necessary to implement the solutions and obtain the necessary permits.

--[ CASTING SCRAP ]--
Casting scrap follows manufacturing trends; often these trends are not obvious without detailed study. By tracking scrap castings, as to the flaws and their causes for a period of time, the root problem can be exposed and corrected. The Stuart McElrath Company’s Foundry Cost Study, using Production Statistics and Historical Data, can help the foundry’s personnel spot these trends reduce casting scrap at its source.

--[ DIRECT LABOR ]--
Direct labor can generally only be reduced by changes in methods or procedures.  To gauge the impact of a method or procedure, a baseline must be established. This is typically done with a Foundry Cost Study. By using Present Operating Costs as a baseline, other methods and procedures can be evaluated as to their impact on current cost structure. Using the Foundry Cost Study as a guide, SMC can provide a Feasibility Study which will provide management with all necessary facts for making a final decision on the feasibility of the project.