|
--[
PLANT
LAYOUT & DESIGN
]--
Conceptual systems layouts
are under taken with the input of key plant personnel. Often, three to
four conceptual layouts, with typical cross-sections and elevations,
will be made before a design is finalized. Once the system design has
established, project costs and a basic timetable can be created.
--[
PROJECT
COSTS
]--
Project costs must be
estimated in great detail if the project is to be successful. By
creating a separate cost sheet for each project phase, and/or division,
and by carefully estimating costs for all items, such as equipment,
installation, engineering, shipping, utilities, etc., an overall finical
picture can be created. This kind of detail will prevent costly overruns
which typically plague large capital projects.
--[
PROJECT GANTT CHARTS
]--
Software based Project
Gantt Charts are a invaluable tool in managing a project. If a project
is to be completed on successfully, it must be completed on time. This
requires a careful scheduling of resources, materials, and time
As with the
estimating of project costs, the more detail that is prepared in the
Gantt Chart, the more likely that all of the components of the project
are accounted for.
In addition, the
Gantt chart is used as a measuring stick for the progress of the
project. It also allows other personnel involved in the project,
suppliers, contractors etc., to know when their part of the project is
required and what impact it will have on others if they do not complete
their portion on time.
--[
DETAILED ENGINEERING DRAWINGS
]--
The Detailed Engineering
Drawings package includes a complete set of installation drawings with a
detailed list of component parts used in the system. A typical Drawing
Package consists of, but is not limited to, the following:
-
General Arrangement Drawings.
-
Local Area General Arrangement Drawings.
-
Equipment Installation Elevations and Cross-Sections.
-
Foundation Drawings.
-
Structure Steel Drawings.
-
Utility Drawings
(i.e. water, compressed
air, natural gas, etc.).
-
Ductwork Drawings.
-
Binder System Drawings.
-
Building Drawings
(integrated from the
manufacture/builder).
All drawings that
are made as part of a project, are prepared on a C.A.D. (Computer Aided
Design) system. Once the project is completed, a copy of the drawing
files will be given to the customer on CDROM in either MicroStation,
AutoCAD or DXF format.
--[
CONTRACTOR BID SPECIFICATIONS
]--
Contractor Bid
Specifications, if prepared properly, can save the entire cost of the
engineering for the project. The more detailed the information, in
drawings, timelines and written documentation, that is given to a
contractor bidding on a project, the better they will be able estimate a
'good' price. The larger the lack of project information, the more
likely the contractor will be to add a 'fudge factor' to what they feel
the actual costs should be. Many contractors will take the lack of
detailed documentation as an opportunity to start billing for 'extras'
once the project is started.
--[
MISCELLANEOUS
]--
Other miscellaneous
items that are often furnished as part of a project include the writing
of Purchase Orders and Z.M.S. (Zero Mechanical State) procedures.
Purchase Orders are
prepared with the necessary addendum's to cover any special customer
requirements, such as deliver dates, shipping instructions, specialized
electrical and mechanical components, the number of equipment manuals
and, if necessary, cost penalties.
Upon request, a
Z.M.S. (Zero Mechanical State) Procedure can be written to cover the
installed equipment. |